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Manufactured by TS Chuan Engineering & Drilling Sdn. Bhd. and locally supported in Malaysia.

CH Rotating Biological Disc Contactor

Energy-efficient rotating biological contactor designed for reliable secondary wastewater treatment through continuous biofilm growth, oxygen transfer and organic pollutant removal.

CH Rotating Biological Disc Contactor Wastewater Equipment
Product Group TS Products
Category Wastewater Equipment
Model / Series CH-RBD Series — 2.5 m, 3.0 m and 3.6 m Diameter Configurations
Brand TS Chuan
Product Overview

Designed for Reliable Wastewater Treatment

The CH Rotating Biological Disc Contactor is a fixed-film biological wastewater treatment system designed for secondary treatment applications.

The system consists of a series of closely spaced contact media mounted horizontally on a central rotating shaft. The media are partially submerged in wastewater and continuously rotate between the wastewater and the surrounding air.

Microorganisms grow on the surface of the media and form an active biological film. As the media rotate, the biofilm alternately comes into contact with wastewater and atmospheric oxygen. This process allows microorganisms to consume and break down organic pollutants before the treated effluent is discharged.

Continuous media rotation supports effective oxygen transfer, even wastewater contact and controlled biofilm thickness. The system provides reliable biological treatment with low energy requirements, minimal operational intervention and reduced maintenance requirements.

CH Rotating Biological Disc Contactor information
Biological Treatment Process

Continuous Biofilm Treatment Through Rotating Contact Media

Wastewater containing organic pollutants enters the RBC treatment tank, where a series of rotating contact media are partially submerged.

Microorganisms grow on the surface of the contact media and form a biological film. As the media rotate, the biofilm is alternately exposed to wastewater and atmospheric air.

During exposure to air, oxygen is transferred into the biological film. When the media return into the wastewater, microorganisms consume and break down the organic pollutants into simpler compounds.

Continuous rotation provides a consistent supply of oxygen and nutrients while improving contact between the wastewater and the biological film. It also helps control excessive biofilm growth and supports the removal of excess biomass.

After treatment, the clarified effluent is separated from the biological film and discharged through the designated effluent collection arrangement.

Treatment Process

  • Introduction of wastewater
  • Biological film development
  • Oxygen transfer
  • Organic pollutant removal
  • Continuous media rotation
  • Treated effluent separation
  • Biofilm thickness control

Main Components

  • RBC treatment tank
  • Rotating contact media
  • Central rotating shaft
  • Electric gear motor
  • Gearbox and drive shaft
  • Torque arm
  • Wastewater distribution system
  • Effluent collection system
  • Control system
  • Ventilated protective cover
  • Variable Frequency Drive
Available Models

CH-RBD Rotating Biological Contactor Series

The CH Rotating Biological Disc Contactor is available in three standard diameter configurations. Final tank width, tank length, material selection and installation arrangement are determined according to wastewater characteristics, treatment requirements and project conditions.

Model Diameter Tank Width Range Tank Length Range Specific Surface Area
CH-RBD 2.5 2.5 m 2.6–3.0 m 3–7.5 m 150–180 m²/m³
CH-RBD 3.0 3.0 m 3.2–3.7 m 3–7.5 m 150–180 m²/m³
CH-RBD 3.6 3.6 m 3.8–4.5 m 3–7.5 m 150–180 m²/m³

 

Technical Data

Specification Details
Contact Media Rotating biological contact media
Specific Surface Area 150–180 m²/m³
Rotational Speed 1 RPM for optimum biological film development
Cover FRP or ventilated metal shed
Shaft or Rotational Frame Material Carbon steel, galvanised steel or stainless steel
Torque Arm Included to protect and prolong gear motor lifespan
VFD Included for slow-start operation

 

Key Features

  • Fixed-film biological treatment technology
  • Large biological contact surface area
  • Continuous oxygen transfer
  • Approximately 1 RPM media rotation
  • Reliable gear motor system
  • Torque arm protection
  • VFD slow-start operation
  • Corrosion-resistant rotating media
  • Multiple shaft and frame material options
  • FRP or ventilated metal cover options
  • Modular tank length configuration
  • Suitable for multistage biological treatment
  • Local maintenance and troubleshooting support

 

Key Benefits

  • Low energy requirements
  • Minimal operational intervention
  • Low maintenance requirements
  • Robust and durable treatment technology
  • Reliable organic pollutant removal
  • Continuous biological treatment process
  • Designed for optimal total expenditure
  • Controlled biofilm development
  • Suitable for municipal and industrial wastewater

 

Applications

  • Municipal wastewater treatment
  • Industrial wastewater treatment
  • Secondary biological treatment
  • Organic pollutant reduction
  • BOD reduction
  • Fixed-film treatment systems
  • Wastewater treatment plant upgrades
  • New wastewater treatment installations
  • Multistage biological treatment systems
Available Downloads

Product Documentation

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Local Manufacturing & Support

Local Product and Technical Support

TS Chuan provides local support for RBC system selection, model configuration, tank arrangement, material selection, mechanical coordination, installation planning, commissioning communication, maintenance and troubleshooting requirements in Malaysia.

The system is supported by TS Chuan's wastewater equipment experience and reliable gear motor solutions developed in cooperation with established international drive-system partners.

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